High Speed Double Twist Bunching Machine TKS-500 (500mm)
The Bunching Machine TKS-500 is a robust, high-performance machine designed to handle a wide range of wire twisting and bunching applications with precision and efficiency. It is ideal for industries requiring accurate control over wire twisting parameters, ensuring superior product quality and production consistency.
TECHNICAL SPECIFICATIONS AND PARAMETERS
| Specification | Details |
|---|---|
| Model | TKS-500 |
| Wire Spool Max Size | Φ500 × 315 mm |
| Twisted Copper Wire Max Section | 0.05 mm² – 2.5 mm² |
| Twisted Copper Diameter | 0.08 – 0.41 mm |
| Twist Pitch Range | 4.22 – 39.64 mm |
| Twisting Direction | “S” or “Z” direction |
| Twist Bow RPM | 0 – 2500, infinitely adjustable |
| Twist Bow Material | Spring steel tape |
| Conductor Elements on Bow | Porcelain or porcelain + pulley guide |
| Motor | 5.5 kW, frequency adjustable speed |
| Take-up Tension Mechanism | Spring clutch control |
| Wire Spool Up-Fall Structure | Manual-hydraulic |
| Bearing | Japan NSK |
| Spindle Height Above Ground | 860 mm |
| Machine Size | L2620 x W1310 x H1460 mm |
| Machine Net Weight | 2400 kg |
| Power Supply | 3 Phase, 380V, 50Hz |
| Machine Installation Place Altitude | ≤1000 mm |
| Machine Room Temperature | ≤40°C |
| Input Wire Direction | Machine right wire input |
- Description
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Description
Key Features:
- Precision Twisting: Capable of twisting copper wires with a diameter range of 0.08 mm to 0.41 mm and supporting a maximum section of 2.5 mm², the TKS-500 provides versatility for various cable manufacturing needs.
- Adjustable Twist Pitch: With a pitch range of 4.22 mm to 39.64 mm, and the ability to adjust twist direction (“S” or “Z”), the machine offers flexibility to meet the requirements of different cable designs.
- High-Speed Performance: The machine operates at a maximum speed of 2500 RPM with infinite adjustability, allowing for precise control over the twist bow speed.
- Durable Construction: Built with spring steel tape and equipped with high-quality Japanese NSK bearings, the TKS-500 is engineered for durability and long-term stability.
- Advanced Control Mechanism: Features a spring clutch-controlled take-up tension mechanism, ensuring consistent tension throughout the twisting process.
- Efficient Motor Design: The 5.5 kW motor with frequency adjustment ensures optimal energy efficiency and control over twisting operations.
- Easy Operation: The manual-hydraulic wire spool up-fall structure simplifies wire handling and setup, minimizing downtime.
- Compact Footprint: The machine’s compact dimensions (L2620 x W1310 x H1460 mm) make it ideal for factories with limited space, while still offering a solid, heavy-duty design with a net weight of 2400 kg.
Applications
The Bunching Machine TKS-500 is suitable for a variety of applications in the wire and cable manufacturing industry, including the production of multi-core cables, power cables, and specialty wires requiring precise control over twisting parameters.
Reliability and Quality
With high-precision components and a focus on quality engineering, the TKS-500 ensures reliable operation, reduced maintenance, and consistent output quality, making it a valuable addition to any wire processing facility.
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